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AUTOMOTIVE INDUSTRY TESTING

 

IMR Test Labs provides a wide range of A2LA accredited testing services to manufacturers and sub-tier suppliers to assure that their products meet the strict quality requirements of the automotive industry including PPAP. With ever-improving technologies and materials, IMR stays at the forefront by meeting your needs with unique setups and specialized testing, as well as standard testing. Our extensive failure analysis experience also allows us to quickly pinpoint the source of testing failures or warranty returns and to make recommendations for improvements to prevent their recurrence.

Our engineers, technicians, chemists and experienced failure analysts not only provide data, but insight and recommendations. With accreditations and approvals from many major automakers and suppliers such as General Motors, Chrysler, Honda, Mercedes-Benz, Volkswagen and BMW, IMR Test Labs has earned a reputation for excellence in automotive testing. 

 

Contact us today for a quote or to discuss your testing needs.

 

AUTOMOTIVE TESTING RELATED PAMPHLETS (.pdf)

 
 
 
LIST OF SERVICES
   
Accelerated Corrosion Mechanical Testing
Salt Spray Exposure Weld Inspection
Chip Resistance (Gravelometer) Tensile (Pull Testing)/TYE
Cyclic Corrosion Bond Strength/Adhesion
UV Exposure

Charpy Impact Testing

Adhesion Flexural
Gloss Hardness
  Rotating Beam Fatigue
Nonmetallics Testing High Cycle Fatigue
Material ID/Verification Low Cycle Fatigue
Contaminant Analysis  
Paint Analysis  Metallurgical Evaluations
Oils Testing Microhardness
Chemical Exposure of Plastics  Microstructure
Adhesion Plating Thickness
Chemical Resistance of Coatings Resistance Weld Inspections
Gardener Impact  Fusion Weld Inspections
Ash Content Reverse Engineering
Composites Analysis  Contamination/FOD
Heat Aging       Identification

Fluid Aging

Case Depth 
  Defect Analysis

Chemical Analysis 

PPAP 
Alloy Chemistry Electronics Testing
Trace Element Analysis Hydrogen Embrittlement
N, O, C, S, H  
ELV Testing

Some of the Products

Hazardous Substances Testing 

We've  Tested

Coating Weight  Control Arms
Hexavalent Chromium Wheels/Rims
  Transfer Cases
Failure Analysis Headlights
Coating Failures  Turbo Housings
Structural Failures Radiator Coils
Corrosion Failure Steering Wheels 
Litigation/Expert Witness Services
Warranty Returns Materials Tested
Electronics Failures Steel
  Magnesium
  Aluminum
  Chrome Plated ABS
  Composites
  Plastics and Polymers
     
 
 

METHODS

IMR performs many of the methods provided by major manufacturers as well as ASTM methods.  Some of the methods performed and specifications tested to include:

Designation

Title

AA 0180  

AA 0213

 
AA 0224  
AA 0324  
AA-P 177 Crosshatch Testing
AA-P 175 Alternating Corrosion Test
AA-P 184 Salt Spray Test
AA-P 194 Chemical Resistance Test of Surfaces
AA-P 224 Condensation Water Constant

ASTM B 117

Standard Practice for Operating Salt Spray (Fog) Apparatus

ASTM B 193 Volume resistivity
ASTM B 368

Copper-Accelerated Acetic Acid Salt Spray

ASTM B 380 Corrosion Testing
ASTM B 456 Electrodeposited Coatings of Copper Plus Nickel Plus Chromium & Nickel Plus Chromium
ASTM B 490 Standard Practice for Micrometer Bend Test for Ductility of Electrodeposit
ASTM D 523 Standard Test method for specular gloss
ASTM D 610 Evaluating Rust on Painted Surfaces
ASTM D 661 Evaluating Degree of Cracking of Exterior Paints
ASTM D 714 Evaluating Degree of Blistering of Paints
ASTM D 1654 Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments
ASTM D 1735 Testing Water Resistance of Coatings Using Water Fog
ASTM D 2000 Standard Classification System for Rubber Products in Automotive Applications
ASTM D 2247 Testing Water Resistance of Coatings in 100% Relative Humidity
ASTM D 3170 Chipping Resistance of Coatings
ASTM D 3330 Peel Adhesion of Pressure Sensitive Tape
ASTM D 3359 Measuring Adhesion by Tape Test
ASTM D 3363 Film Hardness by Pencil Test
ASTM D 4039 Gloss
ASTM D 4587 Fluorescent UV-Condensation Exposures of Paint & Related Coatings
ASTM D 5208 Fluorescent Ultraviolet Exposure of Photodegradeable Plastics

ASTM E 8

Standard Test Methods for Tension Testing of Metallic Materials

ASTM E 1237

Strain Gaging

ASTM G 5 Standard Reference Test Method for Making Potentiostatic and Potentiodynamic Anodic Polarization Measurements
ASTM G 53 Standard for Operating Light and Water Exposure Apparatus
ASTM G 59 Standard Test Method for Conducting Potentiodynamic Polarization Resistance Measurements
ASTM G 85 A1  Modified Salt Spray (Fog) Testing - Acetic Acid-Salt Spray Test, Continuous
ASTM G 85 A2  Modified Salt Spray (Fog) Testing - Cyclic Acidified Salt Spray Test
ASTM G 85 A3  Modified Salt Spray (Fog) Testing - Seawater Acidified Test, Cyclic (SWAAT)
ASTM G 85 A4  Modified Salt Spray (Fog) Testing - SO2 Salt Spray Test, Cyclic
ASTM G 85 A5  Modified Salt Spray (Fog) Testing - Dilute Electrolyte Cyclic Fog Dry Test
ASTM G 154 Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic Materials
DBL 7381 Daimler Benz Coatings Testing, Organic
DBL 7391 Daimler Benz Coatings Testing, Organic
DBL 7399 Stone Impact Salt Spray Test
DBL 8451 Daimler Benz Coatings Testing, Metallic
DBL 8461 Supply Specification Hot-dip galvanized finish parts (batch galvanizing)
DIN 50 017 Condensation water test atmospheres
DIN 50 021 Salt Spray Corrosion Testing
FORD BI 104-01 Water Immersion Test for Painted Parts & Panels
GM4298P Salt Spray (Mist) Testing
GM4372M Decorative Chromium Plating - Copper, Nickel, Chromium Type
GM4373M Decorative Chromium Plating - Copper, Nickel, Chromium Type
GM4374M Decorative Chromium Plating - Copper, Nickel, Chromium Type
GM4465P Water Fog Testing
GM9071P Tape Adhesion Test for Paint Finishes
GM9102P Corrosion Creepback Test Method Replaced by GMW 15282
GM9125P QUV
GM9501P Gasoline Dip Test for Painted Parts
GM9505P Automotive Environmental Cycles
GM9508P Chip Resistance of Coating
GM9509P Solvent Rub Method for Determining Cure of Painted Metal or Plastic Substrates
GM9540P Accelerated Corrosion Test

GMW3034

Absence of Hexavalent Chrome, Cr VI, in Coatings

GMW3044 Zinc Plating
GMW3059 Restricted and Reportable Substances for Parts
GMW4205 Plating Multilayer Coating/Black Type
GMW4700 Zinc Alloy Plating

GMW14700

Stone Impact Resistance of Coatings

GMW14872 Cyclic Corrosion Laboratory Test
GMW15282 Corrosion/Undercutting Scribe Creepback
GS 90010 BMW Coatings Testing, Metallic
GS 90011 BMW Coatings Testing, Organic
HES D2003 Electroplating (For Corrosion Prevention, Rust Prevention and Decoration)
HES D2021 Corrosion Proof Coating on Metals
HES D6501 General Test Methods for Coating
ISO 2409 Paints and Varnishes - Cross-Cut Test
ISO 2808 Paints and Varnishes - Determination of Film Thickness
ISO 4628-2 Paints and Varnishes - Evaluation Of

ISO 4628-3

Paints and Varnishes - Evaluation Of
ISO 6270-2 Paints and Varnishes - Determination of Resistance to Humidity
ISO 9227 Corrosion Tests in Artificial Atmospheres - Salt Spray Tests
ISO 11997-1 Paints and Varnishes - Determination of Resistance to Cyclic Corrosion Conditions
SAE J400 Test for Chip Resistance of Surface Coatings
TL 212 Oxide Coatings on Aluminum Parts (Surface Protection Requirements)
TL 260 Paint Coatings on Metal Surfaces (Surface Protection)
VDA 621-415 (Painting-technical examinations) Prufung des Korrosionsschutzes von Kraftfahzeuglackieerungen bei zyklisch wechselnder Beanspruchung
VCS 1027,149 Volvo Accelerated Corrosion Testing

 

...and more.  Contact us if you need a specification you don't see listed here. 

 
 

 

   
 
   
 
   
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