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HomeIndustries We Serve > Medical Device Testing

 

MEDICAL DEVICE TESTING

Medical device technology has seen rapid developments in recent years.  New advanced materials and designs have greatly improved the quality and reliability of implantable devices.  

With these improvements have come greater challenges in medical device testing, including materials analysis and product reliability.  IMR offers unique capabilities to support manufacturers in this environment.

We continually update and improve our material analysis techniques to be able to assure material quality and purity.  Our materials engineering capabilities, combined with our experts in mechanical testing, chemical analysis, fixture machining and fatigue testing, allows us to perform extensive reliability and product testing on all types of products.

IMR has been at the forefront of RoHS testing since day one. We are experienced and ready to assist you in certifying your medical devices, per the latest revisions of the RoHS requirements.

Contact us for a quote or to discuss your test plan today!

July 2012 - We are pleased to announce that IMR Metallurgical Services has purchased a new Rigaku Miniflex 600 XRD.  This will allow for faster turnaround on services such as percent crystallinity, phase identification and powder morphology.  Contact us today for more information.

MEDICAL DEVICE TESTING RELATED INFORMATION (.pdf)

 Let IMR Test Labs help with your fatigue testing needs

 X-Ray Diffraction Testing - Percent Crystallinity, Phase Identification

Fatigue Frame Grips with Sample

XRD Spectra (Percent Crystallinity/ Phase ID)

Medical Device Testing

Products Tested
Mechanical Testing Hip Stems
Tensile, Yield, Elongation Knee Stems/Tibial Tray
Bond Strength Testing Acetabular Cups
Hardness Shoulder Implants
TMA Bone Plates
Flexural Spinal Implants
Compression Fasteners
  Surgical Tools
Metallurgical Evaluations Stents
Microhardness Wires
Microstructure Evaluation  
Grain Size Materials Tested
Coating Evaluations Diffusion Coatings
  Thermal Spray Coatings
Chemical Analysis Beta-Tricalcium Phosphate
Alloy Chemistry Hydroxyapatite
Trace Element Analysis Titanium Alloys
N, O, C, S, H Stainless Steels
Surface Cleanliness Cobalt Alloys
Hazardous Substances Plating/Anodizing
Heavy Metal Impurities Polymers
Ionic Contamination Composites
Particle Size Porous Materials
Polymer Identification UHMWPE
Thermal Analysis Elastomers
Wear Debris
FTIR Approvals
GC/MS Zimmer
TGA DePuy Synthes
Total Extractables Stryker
Phthalate Content Praxis
Chemical Resistance DePuy Orthopaedics
   (exposure to heat/water) Fort Wayne Metals
Chromium Analysis ...and more.  Contact us for
RoHS  information.
Phase Identification
Powder Morphology
XRD Analysis
Diffraction Testing
Percent Crystallinity  
Failure Analysis
Wear
Fractography
Corrosion
Fracture Mechanics
Fatigue
Rotating Beam (RBF)
Axial/Torsional Fatigue
High Cycle Fatigue
Low Cycle Fatigue
Shear Fatigue
Fatigue Testing of Knees
Fatigue Testing of Hips
 
 

Image: photoStent.jpg

Image: photoDental.jpg

Image: PhotoTSSCoatingShearGrips.jpg

Stent & Dental Implants

Coating Shear Fatigue Sample in Grips

IMR performs many of the methods outlined in the FDA Guidance Documents for the Medical Device Industry to confirm that alloys and polymers, as well as completed components meet the applicable ASTM or ISO specifications.  Some of the methods performed and specifications tested are as follows. 

 

 

Designation

Title

F746

Standard Test Method for Pitting or Crevice Corrosion of Metallic Surgical Implant Materials

F1044

Standard Test Method for Shear Testing of Calcium Phosphate Coatings and Metallic Coatings

F1147

Standard Test Method for Tension Testing of Calcium Phosphate and Metal Coatings

F1088 Standard Specification for Beta-Tricalcium Phosphate for Surgical Implantation
F1160 Standard Test Method for Shear and Bending Fatigue Testing of Calcium Phosphate and Metallic Medical Coatings
F1185 Standard Specification for Composition of Hydroxylapatite for Surgical Implants
F1440 Standard Practice for Cyclic Fatigue Testing of Metallic Stemmed Hip Arthroplasty Femoral Components without Torsion

F1536

Standard Test Method for Determining Strength and Setting Time of Synthetic Water-Activated Polyurethane Fiberglass Orthopaedic Casting Tape

F1612 Standard Practice for Cyclic Fatigue Testing of Metallic Stemmed Hip Arthroplasty Femoral Components with Torsion
F1800 Standard Test Method for Cyclic Fatigue Testing of Metal Tibial Tray Components of Total Knee Joint Replacements

F1854

Standard Test Method for Stereological Evaluation of Porous Coatings on Medical Implants

F2129

Standard Test Method for Conducting Cyclic Potentiodynamic Polarization Measurements to Determine the Corrosion Susceptability of Small Implant Devices.

F2183

Standard Test Method for Small Punch Testing of Ultra-High Molecular Weight Polyethylene Used in Surgical Implants

F2459

Standard Test Method for Extracting Residue from Metallic Medical Components and Quantifying via Gravimetric Analysis

F2516

Standard Test Method for Tension Testing of Nickel-Titanium Superelastic Materials

F2625

Standard Test Method for Measurement of Enthalpy of Fusion, Percent Crystallinity, and Melting Point of Ultra-High-Molecular Weight Polyethylene by Means of Differential Scanning Calorimetry

ISO 7206-4 Fatigue Testing of Metallic Hip Stem Components

 

 

   
 
   
 
   
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