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FAILURE ANALYSIS

Despite your best efforts at maintaining a quality manufacturing environment, or purchasing from high-quality suppliers, sometimes parts and products fail.  You need answers quickly to resolve production problems, customer claims, or litigation cases.  IMR Test Labs Failure Analysis group can help you get the answers you need.

With a diverse array of services at hand, our failure analysts & engineers can offer an array of services on metals and plastics, from alloy verification to scanning electron microscopy of fracture surfaces.  Our experts can tell you why parts fail, and offer recommendations to prevent recurrence. 

Our client list encompasses a wide range of industries, from jet engine failures, to brittle dishware, requiring an extensive knowledge of failure analysis techniques.  We have performed thousands of failure analyses requiring extensive knowledge of:

  • Corrosion Failure
  • Stress Corrosion Cracking (SCC)
  • Environmentally Assisted Cracking (EAC)
  • Fractography
  • Fatigue
  • Ductile/Brittle Failures
  • Chemical Attack
  • Fracture Evaluation

We can also assist with failures related to:

  • Manufacturing Problem Analysis
  • Contamination Analysis
  • Particle Analysis
  • Particle Identification
  • Hosted Inspections
  • Material Selection

We offer failure analysis at all 3 US locations.  For more information about our failure analysis capabilities, contact:

Neil Burns (Mgr-Failure Analysis & Metallurgical Engineering in NY),
Brett Miller (Lab Director in KY), or
Doug Puerta (Lab Director in OR) 

Nonmetallics Failure Analysis
Mike Bimbo (Supervisor - Polymer & Specialty Chemistry in NY)
Hector Marini (Chief Analytical Chemist in KY) 

You can also request a quote or receive a start-up kit to learn more about our failure analysis capabilities

FAILURE ANALYSIS TRI-FOLD PAMPHLETS (.pdf)

 

   
 
   
 
   
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Related Bios
Learn more about Brett Miller, P.E. - Laboratory Director.
Learn more about Doug Puerta, Laboratory Director
Learn more about Neil Burns, Manager of Failure Analysis and Metallurgical Engineering
   
  Accreditations
IMR Test Labs Accreditations
   
 

IMR Test Labs offers Failure Analysis on:  

SEM Failure Analysis

Failure Analysis of Medical Devices & Tools Failure Analysis can include Chemical Analysis by SEM of contaminants

Ed Brothers, Ph.D., Senior Research Specialist & Microanalysis Specialist on Ithaca's LEO SEM

SEM micrograph of a fracture surface on a surgical needle

An element map of an SEM sample, including C, O, Na, Al, Si, K, Ni, Cu, Zn & Sn

Metals
Coatings
Composites
Polymers
Plastics
Raw Materials
Finished Parts
Warranty Returns
Field Failures

Our reports are clear and concise.  We provide high resolution images from each step of the investigation.  Clearly marked images, spectra and photomicrographs tell the story of how your sample failed and what the contributing factors were, from improper material selection to contamination.

We have the experienced staff in-house, knowledgeable in:

Corrosion
Fatigue
Fracture Mechanics
Chemistry
Metallurgy
Mechanical Testing
Thermal Spray Coatings
Polymers
Composites
Metals
Welding

 

Failure Analysis of Broken Crankshaft

 Transportation

Failure Analysis of Land Based Turbine Blade

Power Generation

Failure Analysis Services

Samples sent to IMR for Failure Analysis


Power Generation Failure Analysis

Mandrel used for on-site fabrication of composite stacks.  A 10" diameter shaft fractured causing the mandrel to fall and a significant delay to fabrication.

Failure Analysis and Fractography with Microscopy

Intergranular Fracture, Brittle Failure - Secondary Electron Image 1500x

Hosted Failure Analysis Inspections

Hosted inspections can include many engineers, forensic investigators, claims adjusters and attorneys